Energy distribution & transmission

We support you in the planning, development and production of your projects.

The Energy Transmission & Distribution division includes in particular air & gas-insulated switchgear (substations), converter stations for traction power systems, so-called FACTS systems (Flexible Alternating Current Transmission Systems) for reactive/active power control, systems for high-voltage direct current transmission (HVDC for short) and high-voltage cable systems. Our activities range from planning and construction to commissioning and service. We thus offer you complete, high-quality services from a single source. We are in the excellent position of being able to draw on a wealth of experience, which is represented by numerous successfully completed projects around the globe.

AIS - Outdoor switchgear

GIS - Gas-insulated switchgear

Converter plants for DB AG

FACTS - Reactive/active power control systems

HVDC - High-voltage direct current transmission

HKM - High-voltage cable assembly

Special equipment

AIS - Outdoor switchgear

Scope of services:

Primary and secondary technology, assembly and commissioning

  • Pipe busbar assembly and field stranding
  • Construction of portals and overvoltage systems
  • Assembly and adjustment of HV components
  • Connection of transformers and QRTs (cross-regulating transformers)
  • Installation and commissioning as well as support during commissioning
  • Earthing measurement in cooperation with partner companies
  • Protection/control technology

Voltage level:

110 - 380 kV up to 4-fold busbar

Project types:

  • New "greenfield" building
  • New replacement buildings
  • Extensions
  • Conversion of e.g. protection and control technology

Customers/end customers:

  • SIEMENS, General Electric, Hitachi, ...
  • TSO: 50Hz, TransnetBW, Amprion, TenneT, StatNet (Norway), ...
  • DSO: SNH,

Experience & Key facts:

Over 1,000 switch panels in more than 100 substations

GIS - Gas-insulated switchgear

Scope of services:

Primary and secondary technology for onshore and offshore substations

  • Installation and commissioning
  • Earthing measurement in cooperation with partner companies
  • SF6 handling with certified employees
  • Design of high-voltage test equipment
  • Protection/control technology

Voltage level:

110 - 380 kV with SF6 (sulphur hexafluoride) and CleanAir

Cable dimensioning:

System types:

e.g. 8DQ, 8DN, 8VN / ELK-3 420

Customers/end customers:

  • SIEMENS, General Electric, Hitachi, Linxon
  • TSO -> 50Hz, TransnetBW, Amprion, TenneT, ...
  • DSO -> SNH, SW Munich, SW Stuttgart

Experience & Key facts:

Over 600 switch panels in more than 150 substations

Converter plants for DB AG

Scope of services:

Primary and secondary technology for onshore and offshore substations

  • Installation and commissioning
  • Installation of frequency inverter modules
  • Earthing measurement in cooperation with partner companies

Voltage level:

Up to 110 kV

Customers/end customers:

  • SIEMENS, Hitachi

Experience & Key facts:

Currently 4 systems and more in planning

FACTS - Blind/
Active power control systems

Scope of services:

Primary and secondary technology

  • Construction of capacitor assemblies, power transformers, generator circuit breakers and switching elements
  • Protection/control technology

Voltage level:

Up to 380 kV

Project types:

New construction and expansions in existing plants as part of the energy transition

Cable dimensioning:

 

System types:

Statcom (with and without battery storage or supercapacitor), SVC, MSCDN, SynCon (rotating phase shifter)

Customers/end customers:

  • SIEMENS, General Electric, Hitachi
  • TSO -> 50 Hz, TransnetBW, Amprion, TenneT

Experience & Key facts:

Over 20 projects already completed

HVDC - High-voltage direct current transmission

Scope of services:

Electromechanical installation of the complete converter technology for land and sea stations (offshore converter platforms)

  • Protection/control technology
  • Converter cooling
  • Converter assemblies
  • Transformer assemblies
  • Monday HV equipment
  • Pipe busbar assembly and field stranding

Voltage level:

up to 525kV +/- DC, 380kV AC

Project types:

Interconnectors, wind farm connections, corridor projects

System types:

Monopoles, bipoles, HVDC short coupling (BTB)

Customers/end customers:

  • SIEMENS, General Electric, Hitachi
  • 50Hz, TransnetBW, Amprion, TenneT (DE/NL), RTE, Energinet.dk, ELIA

Experience & Key facts:

  • SEAR GmbH is a leading installation service provider in the HVDC sector
    • > 20,000 MW installed transmission capacity
    • > 700,000 man-hours of work
    • > 10 years of experience in HVDC technology
    • Number of projects 23 converter stations (of which 6 offshore and 17 onshore stations)

HKM - High-voltage cable installations

Scope of services

Medium and high-voltage cable installations

  • Delivery and laying of construction cables (BEK) and high-voltage cables (62-400 kV, cross-sections up to 1 x 2,500 mm²)
  • High-voltage terminations up to 245kV incl. pylon installations NKT, Brugg, Tyco, Pfisterer
  • Cable sheath testing
  • High-voltage testing and PD measurement in cooperation with partner companies
  • Erection of overhead lines from pole installation to bird protection measures
  • Upgrading and oil filling of 1-phase and 3-phase large transformers up to 695 MVA with corresponding WHG certification
  • Overhead line systems and portal overvoltages up to 400 kV, conductor cable and pylon replacements (conductor cables up to AL/St 1055/45 mm²)

    Special equipment

    Upgrading and oil filling of large transformers

    • Vacuum oil treatment system max. 6,000 l/h (EOK6000 for mineral oil)
    • Auxiliary heating oil treatment
    • System for the flexible production of dried breathing air (no dry air cylinders required)
    • Breakdown voltage tester and various accessories

    Medium and high-voltage cable installation/ overhead lines and portal overvoltages

    • Truck with Palfinger crane superstructure (6 t) and alternative work basket (max. working height 23 m)
    • Bagela BTT300 10 V cable trailer (capacity 29.9 t)
    • Bagela cable pushers up to 800 Nm
    • ZECK 7.5 t cable pulling winch, Vetter capstan winch (1 t)
    • Installation material (cable reels, etc.) for approx. 1,500 m of cable route
    • HIVOTEC CP 90 and 130 peeling devices, pull-on tools, cable heating sleeves
    • Medium-voltage tester (VLF) SebaKMT CR-60
    • Various test adapters and dummy caps

    Contact person

    Ronald Schoof

    Head of department

    Contact us

    Phone: 0381 128340
    info@sear-gmbh.de

    Contact person

    Heiko Eggert

    Head of department

    Contact person

    Marcel Rotter

    Project manager

    Contact us

    Phone: 0381 128340
    info@sear-gmbh.de

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